10 TPH Boiler: Industrial Applications, ZOZEN Technical Advantages and Service Strength

In modern industrial production, steam plays a critical role in ensuring efficient processing, heating, sterilization, drying, and power generation. Among various steam capacities, the 10 tph boiler has become a popular choice for medium and large enterprises due to its balanced output and reliable performance. With stable steam generation and flexible fuel options, the 10 tph boiler is widely recognized as an efficient and cost-effective solution for industrial steam supply.

Part 1: Introduction to 10 TPH Boiler and Its Main Applications

A 10 tph boiler refers to a steam boiler capable of producing 10 tons (10,000 kg) of steam per hour. This capacity is ideal for enterprises that require continuous and large-volume steam supply but do not necessarily need ultra-large boiler systems. It offers strong operational stability while maintaining reasonable investment and operating costs.

Key Features of a 10 TPH Boiler

• Steam Capacity: 10 tons per hour
• Working Pressure: Commonly 1.0–2.5 MPa (customizable)
• Steam Type: Saturated steam or superheated steam
• Fuel Options: Natural gas, diesel, heavy oil, coal, biomass
• Thermal Efficiency:  Up to 98%（Gas/Oil-fired boiler); up to 86%( Biomass- fired boiler )
• Control System: PLC automatic control

The design of a 10 tph boiler can be either fire-tube or water-tube, depending on the required pressure and application conditions. 10 tph Gas/Oil fired boiler can also be equipped with economizers, condensers, and low-NOx burners, while 10tph biomass/coal fired boiler can be equipped with grate to improve efficiency and reduce emissions.

Industries That Use 10 TPH Boiler

Due to its moderate capacity and adaptability, the 10 tph boiler is widely used in the following industries:

Food and Beverage Industry
Steam is essential for cooking, sterilization, and cleaning processes. A 10 tph boiler ensures continuous production without interruption.

Pharmaceutical Industry
High-quality steam is required for sterilization and production processes. The 10 tph boiler provides stable pressure and temperature control.

Chemical Industry
Chemical plants require steam for heating reactions and processing materials. A reliable 10 tph boiler guarantees operational safety and efficiency.

Textile Industry
Dyeing, washing, and fabric finishing processes rely heavily on steam. The 10 tph boiler delivers consistent performance under fluctuating loads.

Paper and Pulp Industry
Steam is used for pulping and drying operations, making the 10 tph boiler a practical and efficient choice.

Energy and Utility Sector
In certain power and heating applications, a 10 tph boiler can serve as a stable steam source for industrial facilities.

With its versatility and efficiency, the 10 tph boiler has become one of the most commonly selected steam capacities in industrial markets.

Part 2: ZOZEN 10 TPH Boiler Parameters, Advantages and Industry Cases

As a leading industrial boiler manufacturer, ZOZEN Boiler has extensive experience in designing and manufacturing high-performance 10 tph boiler systems for global customers.

Technical Parameters of ZOZEN 10 TPH Boiler

ZOZEN Boiler offers various 10 tph boiler models for different fuel types, designed to meet diverse industrial steam demands.

Oil & Gas-Fired 10 tph Boilers:
Main models include the WNS series and SZS series.

• WNS Series: Horizontal, three-pass, wet-back fire-tube boiler; thermal efficiency up to 98%; low NOx emissions; fully automatic PLC control; compact structure and easy installation.
• SZS Series: Water-tube, double-drum (D-type) layout; suitable for higher pressure applications; high safety, strong load adaptability, and stable performance.
  These boilers are widely used in food processing, pharmaceuticals, textiles, and chemical industries.

Biomass 10 tph Boilers:
Key models include the SZL series and DZL series.

• SZL Series: Double-drum, water-tube boiler with chain grate; suitable for wood chips, rice husk, and other biomass fuels; high combustion efficiency and reliable operation.
• DZL Series: Single-drum, compact structure; convenient installation; good fuel flexibility and cost-effective performance.
  They are ideal for industries utilizing renewable energy resources.

Coal-Fired 10 tph Boilers:
Common models are also SZL series and DZL series adapted for coal combustion.

• SZL Series: High steam output stability, efficient heat transfer, suitable for continuous industrial production.
• DZL Series: Integrated design, simple operation, economical fuel consumption, and dependable performance.

Each boiler type combines efficiency, stability, and customized configuration to match different project requirements.

ZOZEN 10 TPH Boiler Industry Cases

Case 1: Food Processing Plant

Case introduction:

Recently, ZOZEN Boiler successfully supplied two WNS series gas-fired steam boilers to a large meat processing plant in Venezuela—one 5-ton steam boiler and one 10-ton steam boiler. These boilers are utilized on two separate production lines within the plant, ensuring a stable and efficient supply of steam throughout the production process.

The production and processing of meat products involve multiple stages such as raw material handling, sterilization, steaming, and drying. Each of these stages requires a consistent and reliable steam supply. Stable steam not only enhances the quality of the processed products but also ensures food hygiene and safety. As a result, the performance of the boiler equipment directly impacts the factory’s production efficiency and product quality.

The WNS series gas-fired steam boilers feature a three-pass fire-tube structure with a corrugated furnace and high-efficiency heat transfer tubes. This design significantly improves heat exchange efficiency, achieving a thermal efficiency exceeding 98%. For the meat processing plant, this translates into substantial fuel savings, lower production costs, and reduced carbon emissions—delivering both economic and environmental benefits for the customer.

Both boilers provided by ZOZEN have been certified by ASME (American Society of Mechanical Engineers), which underscores their superior manufacturing quality and operational safety. ASME certification is a globally recognized standard in the boiler equipment industry, and equipment that meets this certification is better equipped to satisfy the stringent requirements of international markets.

Case 2: Chemical Enterprise

Case introduction:

Yunnan Qujing DeXin Coal Industry Co., Ltd., with an annual production capacity exceeding 10 million tons, serves as a benchmark in regional coal supply and clean transformation. Operating in high-altitude and multi-site scenarios, the company places high demands on the stability of its energy systems and environmental compliance.

Industry Challenges:

Load Fluctuations: Coal washing and drying processes are highly time-sensitive, with frequent starts and stops, leading to unstable steam pressure.

High-Altitude Adaptation: High altitude and low oxygen levels can reduce the efficiency of conventional burners and disrupt emission control.

Environmental and Energy Consumption Concerns: Strict NOx emission standards and gas consumption per unit of steam directly impact operational costs.

The ZOZEN Boiler WNS Series 10 t/h gas-fired steam boiler, equipped with a condenser, economizer, and low-nitrogen burner, maximizes waste heat recovery from flue gas. It utilizes the latent heat released from water vapor condensation in the flue gas to preheat boiler feedwater, reducing exhaust temperature and gas consumption. The boiler ensures stable steam output with ample emission margins. Its large-capacity furnace and sufficient steam storage space enable smoother operation, while the optimized heating surface layout delivers higher thermal efficiency and superior steam quality.

Case 3: Textile Factory

Case Introduction:

Located in Mauritius, Denim De L’Ile Limited (often referred to as the DDI Textile Factory) prides itself on producing high-quality textile products with a keen emphasis on sustainability and eco-friendliness.

The Challenge:
A few years back, representatives from DDI had the chance to tour ZOZEN Boiler’s production facility, which gave them an insightful look into ZOZEN’s technical prowess and the superior quality of their offerings. Now, when faced with production challenges, DDI’s thoughts immediately turned back to ZOZEN. In the textile realm, a consistent steam supply is pivotal. Yet, their existing steam system was lagging in efficiency and came with escalating maintenance costs. Consequently, DDI was on the lookout for a steam solution that married efficiency, stability, and environmental consciousness.

ZOZEN’s Solution:
Understanding DDI’s prerequisites, ZOZEN recommended their 10-ton WNS series oil-fired steam boiler, optimized to run on heavy oil. This boiler wasn’t just about high thermal efficiency; its reliable operation made it perfectly aligned with DDI’s round-the-clock, intensive production requirements. In Mauritius, geographical and economic dynamics mean that fuel oils, such as heavy oil, often emerge as a judicious energy pick, further validating DDI’s choice.

To facilitate swift installation and fine-tuning, ZOZEN produced a comprehensive installation guide video. But they didn’t stop there. ZOZEN dispatched a seasoned engineer to oversee on-site debugging for a week, ensuring a hitch-free process from start to finish.

Through these successful projects, ZOZEN has demonstrated its technical capability and reliability in delivering customized 10 tph boiler solutions across multiple industries.